Gallus One introduces a new level of modularity, giving printers and converters the flexibility to craft bespoke print solutions while future-proofing their businesses.

The Gallus One now integrates all proven Gallus Labelmaster modules, offering unparalleled flexibility. Easily add, remove, or replace units up- and downstream, including flexo and screen printing, cold foiling, die-cutting and more. This advanced modularity ensures top-notch speed and quality, significantly reducing TCO and boosting profitability.

Additionally, the Gallus One is now available in 340 mm and 430 mm print widths and features an extended color gamut with additional Orange and Violet Saphira inks from HEIDELBERG. This new level of modularity, allows printers and converters to have the flexibility to compose their own bespoke print masterpiece and future-proof their business.

With a compact footprint
and a high level of automation,
the new Gallus One is poised
to drive the digital transformation,
harnessing cutting edge features.

Flexibility and modularity

• By bringing everything in line, with upstream and downstream flexo and screen printing units, cold- and hot foiling, embossing and gravure printing, as well as a die-cutting unit, the Gallus One provides very high levels of modularity, speed and quality – further reducing TCO and boosting profitability.

• The new ‘plug-and-play’ approach puts converters back in control, giving them greater flexibility to build and grow their solutions, add additional capabilities or change direction as their business needs require – enabling them to improve competitiveness and respond to market changes in real time.

Ease of use

• The standardized Human Machine Interface (HMI) runs across all Gallus machines and has been designed to provide the most important information at a glance.

• The vision system ensures top print quality across all speeds and substrates with push-button register adjustments, live visual checks, and automatic compensation for missing nozzles and density unevenness.

• All functions such as the unwinder and rewinder, ink cartridges, print heads, etc. are accessible from the front, facilitating the operator’s work.

Reliability

• The automated cleaning system enhances productivity by reducing downtime, ensuring consistent print quality, minimizing manual cleaning, and reduces ink wastage through automatic ultrasonic cleaning.

• The automatic splice detection, allows splices to pass all print bars without loss of register or speed, minimizing waste and increasing uptime.

• The web-thickness monitoring ensures the machine to stop if the set web thickness is exceeded in order to protect the print heads from damage.

Technical data

Key Features

• CMYK (up to 88 % PANTONE®)

• Optional Gamut Extenders: Orange and Violet (up to 95 % PANTONE®)

• Optional White 85 % opacity (70 m/min)

• 1200 x 1200 dpi (70 m/min)

• 340 mm & 430 mm printing width

• Reel width max. 345 mm / 445 mm

• up to 1806 m²/h @ 430 mm productivity

• drop freeze pinning

• automatic cleaning with ultrasonic technology

• inkjet control vision system

• CO₂ compensated

• CE, GS compliant (UL on request)

Connections

1. Voltage

2. Connection power

3. Compressed air

4. Exhaust air

5. Cooling system

6. Network connection

   
   

• 380-415V / 50 Hz [USA, CAN, MX optional: 480 V / 60 Hz]

• Depending on machine configuration

• 6 bar, oil- and water-free

• Depending on machine configuration

• Air for UV-Lamp-Heads

• Air for Pinnings

• Water for electronics and web (chill roller)

• Remote Support – Secomea for remote support

• Prinect

• GEW Support

Dimensions

• Length*: 6’332 mm / 250 inch

• Depth: 1’760 mm / 70 inch [with cabinet: 3’351 mm / 132 inch]

• Height: 1’857 mm / 74 inch [with exhaust air duct: 2’951 mm / 117 inch]

  *This information is subject to change depending on the machine configuration.

• Infeed: 1’500 mm / 59 inch

• Outfeed: 1’500 mm / 59 inch

• Front: 1’500 mm / 59 inch

• Back: 1’000 mm / 39 inch [only needed without cabinet for Service]

• All-digital machine

• Workplace around the machine

Area Condition

1. Evenness floor

2. Floor load

3. Room temperature

4. Humidity (rel.)

5. Air pressure (location)

• Flatness of ±2cm over a length of 10m

• Load-carrying capacity of 1’600 kg/m²

• 20 – 25 °C

• 40 – 60 %

• 700 – 1’060 mbar

We are committed to ensuring the same confidence in our sustainability credentials as we achieve for every other aspect of our service.

Any questions?
We will be happy to advise you.