Speedmaster XL 106-D rotary die-cutter (SL)

Rotary die-cutting with Speedmaster XL technology.
Speedmaster XL 106-D.

HEIDELBERG sets standards in the production of in-mold labels with the Speedmaster XL 106-D for rotary die-cutting and transfers the high production speeds and quality of the Speedmaster presses to postpress. In-mold labels are used for example in food packaging, household and care products as well as paint buckets.

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Speedmaster XL 106-DD

The Speedmaster 106-DD twin-unit die-cutter combines another important production step in a single operation. The first unit places the injection hole with extreme precision by means of a die on a magnetic cylinder. Even the tiniest holes of five millimeters diameter are possible. The waste is reliably removed by an additional extraction system.

Speedmaster XL 106-D

The compact Speedmaster XL 106-D single-unit die cutter boasts a small footprint and low investment costs. With the Speedmaster XL 106-D/DD, you benefit from maximum stability and cut quality. It is the combination of new optimized side walls, stiffer die-cutting cylinders, reinforced bearings and improved anti-static devices on the feeder and delivery that ensures optimized sheet travel and thus high production speeds of up to 10,000 sheets per hour.

At a glance

Maximum die-cutting format of 740 mm x 1,050 mm (29.13 in × 41.34 in) with material thickness from 0.03 mm to 0.3 mm / film thickness 50-80 µm
Equipped with Preset Plus Feeder and Preset Plus Delivery
Antistatic equipment for foil for the feeder, die-cutting unit and delivery
Two suction segment disks transfer the sheets from the impression cylinder to the sheet guide plates
Sheet guide plates are equipped with Venturi nozzle technology
Dynamic sheet brakes in the delivery

Technical data

Max. speed
Production speed
Substrate thickness
Processable label size or sheet format

15,000 sheets per hour
6,000 - 10,000 sheets per hour
0.03 to 0.3 mm (0.0012 to 0.012 in)
50 to 80 µm (1,969 to 3,150 µin)
Independent of shape;
min. 340 x 480 mm (13.38 x 18.90 in)
max. 750 x 1,060 mm (29.53 x 41.73 in)

Approx. costs of die-cutting tools
Approx. tools idle times
Setup time for new job (for repeat job)
Stripping

EUR 300 to 1,000
500,000 - 1,500,000 sheets
15 min (15 min)
Manual (bundle of up to 500 sheets); automatically via Kawahara TXS-1100

The technical data and maximum production speeds can vary depending on job, substrates and other factors.

Completely die-cuts in-mold labels for further processing in a single pass.

The rotary die-cutter features an optimized sheet travel to ensure high production speeds and top product quality. As a special feature, the Speedmaster XL 106-D can also be connected to the reel sheeter CutStar with register cut for die-cutting preprinted rolls. At the delivery, an automatic tape inserter separates individual sheet packages in non-stop mode. In combination with the Speedmaster printing presses, the rotary die-cutters are the perfect team for producing in-mold labels economically – with up to three times higher production speeds, up to three times lower tool costs and up to three times shorter makeready times. The Speedmaster XL 106-D single-unit rotary die-cutter boasts a small footprint and low investment costs.

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